Sarens is proud to play a pivotal role in the construction of the Kyzylorda Combined Heat and Power (CHP) station, a groundbreaking 240MW energy project in Kazakhstan. As the country’s first power project implemented through foreign investment, this development represents a major milestone in enhancing the region’s energy infrastructure.

Located in the Kyzylorda region, this new power station aims to ensure a stable and reliable electricity supply. The project will replace outdated infrastructure with modern, efficient technology that improves sustainability and reduces emissions. To support this critical initiative, Sarens was entrusted with the rental and deployment of an extensive fleet of cranes, ranging from 35T to 600T capacities.

Strategic Equipment Deployment

The planning phase presented logistical challenges, particularly due to high demand for equipment during the summer shutdown period. However, Sarens successfully mobilised the necessary resources, ensuring the seamless transportation and setup of cranes crucial to the project’s success. The project’s key lifting operations involved the installation of six HRSG modules (150T max), gas turbine generators (153T), gas turbines (100T), and steam turbine generators (141,4T). Our 350T crane was active for nearly five months, handling site preparation, steel erection, and HRSG installations, while our 600T crane played a crucial role in executing complex lifts with precision.

Overcoming Challenges in Heavy Lifting

One of the most intricate tasks was placing generators onto their spring-loaded foundations. To ensure a safe and precise landing, Sarens’ 600T crane operator meticulously reduced the hydraulic pump speed, slowing down the crane winch hoist. Additional shim plates were strategically placed to minimise impact and guarantee stability. For the HRSG installation, a dual-crane lift was employed, with the 600T main crane working in tandem with the 350T tailing crane to position the modules. The main crane slewed clockwise to install the modules safely within the HRSG casing, demonstrating Sarens’ technical expertise in executing complex lifting sequences.

Logistical Excellence and Efficient Execution

Sarens executed the transportation of cranes over long distances, with equipment moved from the Aktobe and Karaganda regions—each transport covering approximately 1.200 km and taking about 20 days. In total, around 30 trailers were utilised in multiple trips to deliver the necessary cranes to the job site. The complete setup of all cranes required 10 days, ensuring they were operational and ready to support the lifting schedule.

A Strong Partnership with INTERTASCO

INTERTASCO, the general contractor for the project, takes great pride in its collaboration with Sarens—not only on the Kyzylorda CHP project but also across all ventures requiring the execution of large-tonnage lifting operations. As one of Kazakhstan’s leading industrial contractors, INTERTASCO is committed to strengthening and expanding its partnership with Sarens across its portfolio, including major projects at the Kashagan and Tengiz fields, as well as other large-scale industrial developments.

Impact on the Region and Sustainability

Beyond its technical achievements, the Kyzylorda CHP project brings substantial benefits to the local economy. It generates employment during both the construction and operational phases, attracts vital foreign investment, and introduces advanced energy technology that improves efficiency and environmental sustainability. By utilising high-efficiency gas turbines, the project significantly reduces emissions and enhances air quality, contributing to a healthier living environment for residents.

A Trusted Partner in Heavy Lifting

Sarens’ long-standing expertise and proven track record with the client were key factors in securing this project. Our company’s ability to manage complex logistics, deliver high-performance lifting solutions, and ensure safety and precision in execution underscores its reputation as a trusted partner in large-scale industrial developments.

Reflecting on the project, Project Manager Rahul Jaiswal remarked, “This was a very challenging job due to the scale of heavy lifts involved, but our team’s expertise and commitment ensured smooth execution.” The client has also expressed high satisfaction with Sarens’ performance, reinforcing its position as a global leader in heavy lifting and engineered transport solutions.

As work continues on the Kyzylorda CHP power station, Sarens remains dedicated to supporting Kazakhstan’s energy transformation, ensuring safe and efficient lifting operations that contribute to the country’s sustainable future.