Sarens has once again demonstrated its unrivaled expertise in heavy lifting and engineering solutions with the successful completion of a critical turbine replacement project for Basrah Gas Company (BGC) at the North Rumaila Natural Gas Liquids (NGL) plant in Iraq.

The project involved the precision lifting of a modular generator at the FR52 unit using a 600-tonne Liebherr LR1600 crawler crane. It was executed between May 22nd and June 11th, 2025, under complex site conditions that demanded exceptional planning, specialised equipment, and seamless execution.

This turbine replacement initiative plays a vital role in reducing pollution and enhancing the efficiency of BGC’s gas systems, thereby contributing to cleaner fuel usage in the region. By supporting stable production and ensuring the continuity of operations, it also reinforces the local economy and sustains employment in one of Iraq’s key energy hubs.

Sarens was selected for this high-stakes operation thanks to our competitive offer, proven track record with BGC, and global expertise in technical lifting and engineered solutions. 

Faced with poorly defined ground conditions and a confined site environment, Sarens developed a custom lifting plan tailored to the project’s challenges. The LR1600 crawler crane was selected for its robust lifting capacity and adaptability in restricted spaces. Configured with SW - 65t CB and a 9,1m x 8,8m base, it performed the 78-tonne lift at a radius of 28 meters with maximum height clearance of 68,4 meters.

The crane components were transported over several trips using seven trailers from Sarens’ operational yard and were assembled on-site in just three days, with the full installation taking five. A coordinated team of 19 personnel from Sarens’ transport and operations departments ensured the build-up and dismantling processes proceeded without a hitch.

The lifting operation was executed in a single pick lasting just four hours, an impressive feat considering the turbine’s size and the logistical complexity of the job. The crawler crane was required to slew and crawl during the lift, further showcasing its versatility and Sarens' operational finesse.

“The success of this operation shows the good planning and excellent team coordination that went into every stage,” added Shwan Askari, Engineering Lead and Branch Manager at Sarens Iraq.

Despite the high demands of the job, the Sarens team received formal praise from BGC, commending the smooth execution and safety of the lift. The project was led on-site by Project Manager Adel Mohy, whose leadership helped steer the operation to success within the allocated timeline of 21 days.